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Advanced Anti-Migration Silicone Ink
- MOQ:Sample: 1kg – 5kg pails./Bulk: 20kg – 100kg drums.
- Logistics Non-hazardous/Safe for Air & Sea. MSDS provided. Heavy-duty plastic packaging.
- Production Speed: In-stock: 1–3 business days./Mass Production: 7–10 business days.
- Samples Available in 1kg/5kg for performance & accelerated aging (60°C) tests.
- Storage 12-month shelf life. Store cool (5°C–30°C). Keep sealed to prevent moisture.
Anti-Migration Silicone Ink for Sublimated Polyester
Designed to control dye migration and color contamination on sublimated polyester fabrics, this series serves as a technical barrier base coat for high-volume garment decoration.
The Mechanism: Formulated with high-density activated carbon technology to intercept migratory disperse dyes, preserving top-layer color accuracy, brightness, and long-term print quality.
The Production Impact: Engineered for automated, high-volume production lines to ensure consistent rheology and processing stability on challenging polyester substrates.
The Supply Assurance: Direct-manufacturer supply providing the strict lot-to-lot consistency and scalable output required for global brand workflows.
Contact us for wholesale pricing or custom color-matching tailored to your shop.
Feature Essentials & Performance
Our premium anti-migration silicone ink prevents dye migration on dark fabrics while preserving exceptional elasticity and a soft hand feel.
Disperse Dye Blocking
Formulated for polyester, spandex, and softshell substrates. Effectively blocks dye migration to maintain absolute color fidelity for top-layer prints.
>500% Elongation
Flexes continuously with the fabric. Prevents mechanical cracking under extreme stretch, resolving the failure rates of traditional rigid blockers.
Cross-Linked Adhesion
Forms a secure chemical bond between the fabric and top-coat inks. Eliminates delamination and peeling risks during heavy wear or industrial washing.
Low-Profile & Compliant
Applies as a thin structural coating to preserve natural fabric drape. 100% solvent-free and heavy-metal-free, ensuring certified safety for direct skin contact.
Technical Compliance Identity
| Property | Value / Description |
| Product Type | High-Performance Silicone Dye Blocker |
| Synonyms | Anti-Sublimation Silicone, Migration Blocker, Carbon Grey Silicone, Barrier Ink, Bleed Blocker |
| CAS No. | 63394-02-5 (Polymer) / 1333-86-4 (Carbon Black additive) |
| EINECS | 264-131-3 |
| HS Code | 3910000000 |
| Certifications | ZDHC Level 3, OEKO-TEX Eco Passport, Nike/Adidas RSL Compliant, PVC-Free, Phthalate-Free |
| Appearance | Dark Grey / Black Viscous Paste |
| Viscosity | 250,000 – 350,000 cps (Thixotropic) |
| Active Ingredient | High-Grade Activated Carbon / Micro-Porous Fillers |
| Curing Temp | Flash: 100°C – 120°C; Final Cure: 150°C |
| Hardness (Shore A) | 25 – 35 (Flexible) |
| Mixing Ratio | 10:1 or 100:2 (Base : Catalyst) |
| Pot Life | 4-6 Hours @ 25°C |
| Mesh Count | 80 – 100 Mesh (32T – 40T) recommended |
| Packaging | Sample: 1KG / 5KG Pails. Bulk: 20KG / 25KG Plastic Drums. |
| Storage | Store in a cool, dry place (5°C – 30°C). Important: Keep lid tightly sealed. Carbon can absorb moisture from the air, which may cause bubbles during curing. Shelf Life: 12 Months. |
| Safety | Non-toxic, non-hazardous. Safe for transport (Air/Sea). MSDS included. |
Operational Process
The “Sandwich Method” is critical for success on polyester.
Step 1: The Foundation (Linker)
If printing on waterproof nylon or slippery polyester, print 1 layer of Silicone Linker first to ensure adhesion. Flash dry.
Step 2: The Barrier (Anti-Migration)
Mix Anti-Migration Base + Catalyst (10:1).
Print: Use an 86-100 mesh screen. Print 2 layers (Print-Flash-Print).
Expert Tip: Do not over-flash! Flash at 100°C for just 5-8 seconds. Excessive heat during flashing wakes up the fabric dye and causes it to migrate before you even finish printing.
Note: The print will look dark grey. This is normal.
Step 3: The Background (White),The Design & Color
Print your High-Opacity White Silicone on top of the grey blocker.
Print 2-3 layers until the grey is completely covered and the white is brilliant.
Print your final colors (Red, Blue, High Density, etc.) on top of the white.
Step 4: Final Cure
Bake at 140°C – 150°C for 90 seconds.
Warning: Keep temperature as low as possible (140°C is safer for poly) to prevent late-stage migration.
Primary Fabrics
Comparison: Why Our Blocker?
| Feature | Our Anti-Migration Silicone | Standard Carbon Blocker | Water-Based Blocker |
| Elasticity | ★★★★★ (High Stretch) | ★★★ (Moderate) | ★★ (Low) |
| Hand Feel | Soft & Flexible | Thick & Stiff | Paper-like |
| Blocking Power | Excellent (Active Carbon) | Good | Moderate |
| Adhesion | Chemical Bond | Physical Bond | Weak on Poly |
| Curing | Low Temp Flash safe | Requires High Heat | Air Dry / Heat |
Customer Case Study
Client: Sportswear Manufacturer (Germany)
The Challenge: White prints on sublimated red polyester substrates exhibited severe dye migration during standard warehouse storage, resulting in a €50,000 liability claim due to product rejection.
The Solution: Integrated our Carbon-Grey Anti-Migration Silicone as a structural barrier underbase.
The Outcome:
Migration Control: Effectively mitigated disperse dye bleeding, maintaining strict color fidelity over extended storage periods.
Mechanical Flexibility: Retained required high-elongation properties to support high-stress athletic movement without cracking.
Validation Passed: Successfully met the brand’s accelerated aging protocols (7 days at 60°C oven validation).
FAQ – Troubleshooting
A: It contains activated carbon, which is the most effective material for absorbing loose dye molecules. You must cover it with white silicone.
A: You can, but it’s unnecessary. Cotton dyes (reactive dyes) do not migrate/bleed like polyester dyes. Save your money and use standard silicone for cotton.
A: Yes, our formula is Phthalate-Free and Lead-Free, making it compliant with CPSIA regulations for children’s apparel.
A: No. Unlike the old “Grey Blocker Plastisol,” our product is 100% Silicone, PVC-free, and Phthalate-free.
A: No, we strongly advise against this. To effectively block dyes, the activated carbon must form a concentrated base layer (the shield). Mixing it into your white ink dilutes its absorption power and will turn your top-coat white into a permanent muddy grey. For maximum protection, always follow the “Sandwich Method”: Print the pure blocker first, flash, and then overprint with High-Opacity White.






























